Capsule Filling Process – Operating principle. – KEYZO Film and Animation
Film & Animation
Introduction
Introduction
The FEC series from Fetter Compacting showcases innovative capabilities in the realm of capsule fitting machines. This article explores the intricate capsule fitting process, detailing each stage involved in automation.
The Capsule Fitting Process
The capsule fitting process for industrial applications typically comprises two main compartments: the drive compartment and the processing compartment. This efficient method can be broken down into five key steps:
1. Feeding and Orientation of Empty Capsules
The process commences with the feeding and aligning of empty capsules. The capsules are channeled into a magazine, which employs a continuous up-and-down movement to ensure the magazine fills automatically.
2. Capsule Opening
Once sorted, the capsules progress to the sorting conveyor, where a specialized mechanism known as the Fork driver corrects their alignment. The capsules are then separated using vacuum pressure to separate the upper and lower halves. Any capsules that remain unseparated are quickly identified and removed.
3. Dosing
With the capsules opened, the lower sections move to the dosing station where they are filled. If any capsule holder is missing a capsule, the operator has the option to fill either the entire holder or just the vacant spot. A tamping pin station assists in the filling process, ensuring the powder is evenly distributed over a dosing disc. The capsules are filled through five individual steps before being transferred back to the lower part.
4. Closing
After filling, the two parts of the capsules are reunited and securely pushed together, ensuring the capsules are fully closed.
5. Ejection
In the final stage, all filled capsules are elevated from the segment and discharged. Compressed air is utilized to eliminate any residual product particles. Any capsules that fail to meet production requirements are sorted out.
Additional Features
Optionally, the machine can incorporate a second chute for sample collection. Finished capsules that meet the required standards are neatly discharged.
Conclusion
The FEC series from Fetter Compacting stands as a hallmark of industrial efficiency and innovation in capsule filling technology.
Keywords
- Capsule Fitting Process
- FEC Series
- Drive Compartment
- Processing Compartment
- Feeding
- Sorting Conveyor
- Dosing Station
- Vacuum Separation
- Tamping Pin Station
- Ejection
FAQ
Q1: What is the primary function of the FEC series?
A1: The FEC series is designed to automate the capsule fitting process, enhancing efficiency in industrial capsule filling operations.
Q2: How are empty capsules oriented for filling?
A2: Empty capsules are fed into a sorting conveyor, where a Fork driver aligns them before they are opened using vacuum pressure.
Q3: What are the stages involved in capsule filling?
A3: The process involves five main stages: feeding and orientation, capsule opening, dosing, closing, and ejection.
Q4: Can pellets be filled into capsules?
A4: Yes, capsules can also be filled with pellets via dedicated pellet filling stations.
Q5: How are defective capsules handled?
A5: Capsules that do not meet production requirements are sorted out during the final stages of the process.